SOLUTIONS

PRECISION CARVING FOR ORTHOPEDIC EXCELLENCE WITH ORTIS™

Experience unmatched precision and custom comfort in creating custom orthoses and prostheses.

REQUEST INFORMATION
8 Carving

Carving

2 drilling

Trimming and Drilling

ortis essential 1

Ortis™ Essential

PRODUCT RIGHT FOR

Small orthopedic workshops with medium-low daily production needs.
Workshops serving the pediatric market due to its ability to handle medium-sized parts.

FEATURES

  • Compact and Integrated Design: Entire system enclosed in a box, requiring minimal space and no significant civil work, making it suitable for small workshops.
  • Presetting Laser: Facilitates manual tool change by automatically measuring the tool length, enhancing precision and ease of use.
    features icon
  • Work Volume: Can handle medium-sized parts with a production capability of up to 10 models per day, ideal for pediatric applications.

 

ortis pro 1

Ortis™ Pro

PRODUCT RIGHT FOR:

Medium-sized orthopedic workshops looking to expand production capabilities.
Workshops requiring higher daily average production volume.

FEATURES

  • Enhanced Robot Payload: 20 kg payload, allowing for more robust operations.
  • Larger Work Volume: Capable of processing larger blocks compared to the Essential model, suitable for expanding production needs.
  • Higher Power Spindle: 3.6 KW electro spindle with fan cooling, ensuring efficient and precise milling operations.

ortis enterprise 1

Ortis™ Enterprise

PRODUCT RIGHT FOR:

Large orthopedic workshops with high production demands.
Facilities needing robust, scalable solutions for varied model sizes and shapes.

FEATURES

  • High Payload and Large Working Area: 45 kg payload and a working area of about 2000 mm, supporting large-scale operations.
  • Automatic Tool Change: Equipped with a 10-position toolbox for ISO30 tool holders, allowing seamless transitions between tools and increasing efficiency.
  • Scalable System: Capable of integrating additional turntables or fixed tables, making it suitable for high-volume production and complex workflows.

MATERIALS

Polyurethane

Polyurethane

Precise carving for custom orthotics and prosthetic components.
Foam Rubber

Soft Foam Rubber

Accurate carving for maximum comfort and support.
plaster

Plaster

Detailed carving for exact replicas and shaping.
Paint glossy

Plastic

Efficiently trim and drill components tailored to patient needs.
Carbon Fiber

Composites

Tailored trimming and drilling to ensure fit of high-performance prosthetics.

ORTIS™ AT WORK

Ortis™ produces both positive and negative models tailored prostheses and orthoses.
Ortis™ produces custom-made prosthetic and orthotic models, both positive and negative, carves plaster, soft foam, polyurethane and more
Automates tool change and speeds production.

COMPARE MODELS

  ORTIS™ ESSENTIAL
ORTIS™ PRO
ORTIS™ ENTERPRISE

Robot Type ABB 6-Axes
6 kg (13 lbs) Payload on the Wrist Working Area Approximately 1000 mm (3 feet)
ABB 6-Axes or KUKA 6-Axes
20 kg (44 lbs) Payload on the Wrist Working Area Approximately
1600 mm (5 feet)
ABB 6-Axes or KUKA 6-Axes
40-60 kg (88-132 Ibs) Payload on the Wrist Working Area from 2.000 to 2.500 mm
(6 feet to 8 feet)
380V Three-Phase Electro Spindle 1.0 KW
24.000 rpm
Auto Cooling System
Up to ER20 Collect (Tool Shank Diameters from 2 to 12 mm) Manual Tool Change
3.6 KW
24.000 rpm
Fan-Cooling
Up to ER30 Collect (Tool Shank Diameters from 3 to 20 mm) Manual Tool Change
4.0 KW
24.000 rpm
Fan-Cooling
ISO30 Tool Holders (Tool Shank Diameters from 2 to 20 mm) Automatic Tool Change
Presetting Laser Laser Device Automatically Measures the Tool Length Laser Device Automatically Measures the Tool Length Laser Device Automatically Measures the Tool Length
Tool Box 10-position toolbox for ISO30 Tool Holders The robot deposits the holder with the actual tool in the box and automatically takes the new required tool.
Work Area Processes blocks up to:

· Corsets – Diam. 600x(H)1000 mm

· AFO / KAFO – 350x200x(H)650 mm

· SEATING SYSTEMS – 500x600x(H)350 mm

Processes blocks up to:

· Corsets – Diam 800x(H)1200 mm

· AFO / KAFO – 350x300x(H)1000 mm

· SEATING SYSTEMS – 800x800x(H)800 mm

Processes blocks up to:

· Corsets – Diam 1200x(H)1500 mm

· AFO / KAFO – 350x300x(H)1500 mm

· SEATING SYSTEMS – 1200x1200x(H)1200 mm

Dimensions The Complete System:
The Robot Controller is
housed in an aluminum box,
prearranged for chip suction.
The dimensions are:
1700 length x 1250 width x 2450 height mm (6 feet length x 4 feet width x 8 feet height)
Installation on Industrial Floor Minimum Area:
3000 x 3000 x 2700 mm
(10 feet x 10 feet x 9 feet)
Additional Area for Robot Control Unit: 1000 x 1000 x 2000 mm
(3 feet x 3 feet x 7 feet)
To increase the productivity, you can install more than one turntable/ xed table around the robot
Installation on Industrial Floor Minimum Area:
4000 x 4000 x 3000 mm
(13 feet x13 feet x 10 feet)
Additional Area for Robot Control Unit: 1000 x 1000 x 2000 mm
(3 feet x 3 feet x 7 feet)
To increase the productivity, you can install more than one turntable/ xed table around the robot
Weight A total of about 600 kg (1300 Ibs) Robot with its own base:
550 kg (1200 lbs)
Turntable: 270 kg (600 lbs) Control unit: 250 kg (550 lbs)
Robot with its own base:
650 kg (1500 lbs) * Turntable: 270 kg (600 lbs) Control Unit: 250 kg (550 lbs) Tool Box: 280 kg (625 lbs)
Power Supply 380 VAC Three-Phase 50-60 Hz ** 6 KVA
(average consumption 1.5 KW)
12 KVA
(average consumption 4.5 KW)
15 KVA
(average consumption 5.5 KW)
Noise Level <75 dB <75 dB on a typical installation <75 dB on a typical installation
Compressed Air Optional, at least 3 bar Minimum 6 bar Minimum 6 bar

 

AWARD WINNING SOLUTIONS

ABB 15th Partner Meeting

Most Innovative Robotic Solution Award

CONTACT US

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