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ORTHOPEDICS
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ORTHOPEDICS

PRECISION CARVING FOR ORTHOPEDIC EXCELLENCE WITH ORTIS™

Experience unmatched precision and custom comfort in creating custom orthoses and prostheses.

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WHY CHOOSE OUR SOLUTIONS

Our smart robotic solutions are designed to meet the exacting standards of the orthopedic industry, making consistent production easier and more efficient.
8 Carving

Carving

2 drilling

Trimming and Drilling

MATERIALS

Polyurethane

Polyurethane

Precise carving for custom orthotics and prosthetic components.
Foam Rubber

Soft Foam Rubber

Accurate carving for maximum comfort and support.
plaster

Plaster

Detailed carving for exact replicas and shaping.
Paint glossy

Plastic

Efficiently trim and drill components tailored to patient needs.
Carbon Fiber

Composites

Tailored trimming and drilling to ensure fit of high-performance prosthetics.

ORTIS™

ORTIS™ produces both positive and negative models for prostheses and orthoses, carves complex shapes with impeccable accuracy, carves plaster, soft foam, polyurethane and more, and automates tool change and speeds production.

DISCOVER ORTIS™
ortis essential 1

ORTIS™ Essential

PRODUCT RIGHT FOR:

Small orthopedic workshops with medium-low daily production needs.
Workshops serving the pediatric market due to its ability to handle medium-sized parts.

FEATURES:

  • Compact and Integrated Design: Entire system enclosed in a box, requiring minimal space and no significant civil work, making it suitable for small workshops.
  • Presetting Laser: Facilitates manual tool change by automatically measuring the tool length, enhancing precision and ease of use.
  • Work Volume: Can handle medium-sized parts with a production capability of up to 10 models per day, ideal for pediatric applications.

 

ortis pro 1

ORTIS™ Pro

PRODUCT RIGHT FOR:

Medium-sized orthopedic workshops looking to expand production capabilities. Workshops requiring higher daily average production volume.

FEATURES:

  • Enhanced Robot Payload: 20 kg payload, allowing for more robust operations.
  • Larger Work Volume: Capable of processing larger blocks compared to the Essential model, suitable for expanding production needs.
  • Higher Power Spindle: 3.6 KW electro spindle with fan cooling, ensuring efficient and precise milling operations.

ortis enterprise 1

ORTIS™ Enterprise

PRODUCT RIGHT FOR:

Large orthopedic workshops with high production demands. Facilities needing robust, scalable solutions for varied model sizes and shapes.

FEATURES:

  • High Payload and Large Working Area: 45 kg payload and a working area of about 2000 mm, supporting large-scale operations.
  • Automatic Tool Change: Equipped with a 10-position toolbox for ISO30 tool holders, allowing seamless transitions between tools and increasing efficiency.
  • Scalable System: Capable of integrating additional turntables or fixed tables, making it suitable for high-volume production and complex workflows.

COMPARE MODELS
  ORTIS™ ESSENTIAL
 ORTIS™ PRO
 ORTIS™ ENTERPRISE
Robot Type ABB 6-Axes
6 kg (13 lbs) Payload on the Wrist Working Area Approximately 1000 mm (3 feet)		 ABB 6-Axes or KUKA 6-Axes
20 kg (44 lbs) Payload on the Wrist Working Area Approximately
1600 mm (5 feet)		 ABB 6-Axes or KUKA 6-Axes
40-60 kg (88-132 Ibs) Payload on the Wrist Working Area from 2.000 to 2.500 mm
(6 feet to 8 feet)
380V Three-Phase Electro Spindle 1.0 KW
24.000 rpm
Auto Cooling System
Up to ER20 Collect (Tool Shank Diameters from 2 to 12 mm) Manual Tool Change		 3.6 KW
24.000 rpm
Fan-Cooling
Up to ER30 Collect (Tool Shank Diameters from 3 to 20 mm) Manual Tool Change		 4.0 KW
24.000 rpm
Fan-Cooling
ISO30 Tool Holders (Tool Shank Diameters from 2 to 20 mm) Automatic Tool Change
Presetting Laser Laser Device Automatically Measures the Tool Length Laser Device Automatically Measures the Tool Length Laser Device Automatically Measures the Tool Length
Tool Box 10-position toolbox for ISO30 Tool Holders The robot deposits the holder with the actual tool in the box and automatically takes the new required tool.
Work Area Processes blocks up to:

· Corsets – Diam. 600x(H)1000 mm

· AFO / KAFO – 350x200x(H)650 mm

· SEATING SYSTEMS – 500x600x(H)350 mm

 Processes blocks up to:

· Corsets – Diam 800x(H)1200 mm

· AFO / KAFO – 350x300x(H)1000 mm

· SEATING SYSTEMS – 800x800x(H)800 mm

 Processes blocks up to:

· Corsets – Diam 1200x(H)1500 mm

· AFO / KAFO – 350x300x(H)1500 mm

· SEATING SYSTEMS – 1200x1200x(H)1200 mm
Dimensions The Complete System:
The Robot Controller is
housed in an aluminum box,
prearranged for chip suction.
The dimensions are:
1700 length x 1250 width x 2450 height mm (6 feet length x 4 feet width x 8 feet height)		 Installation on Industrial Floor Minimum Area:
3000 x 3000 x 2700 mm
(10 feet x 10 feet x 9 feet)
Additional Area for Robot Control Unit: 1000 x 1000 x 2000 mm
(3 feet x 3 feet x 7 feet)
To increase the productivity, you can install more than one turntable/ xed table around the robot		 Installation on Industrial Floor Minimum Area:
4000 x 4000 x 3000 mm
(13 feet x13 feet x 10 feet)
Additional Area for Robot Control Unit: 1000 x 1000 x 2000 mm
(3 feet x 3 feet x 7 feet)
To increase the productivity, you can install more than one turntable/ xed table around the robot
Weight A total of about 600 kg (1300 Ibs) Robot with its own base:
550 kg (1200 lbs)
Turntable: 270 kg (600 lbs) Control unit: 250 kg (550 lbs)		 Robot with its own base:
650 kg (1500 lbs) * Turntable: 270 kg (600 lbs) Control Unit: 250 kg (550 lbs) Tool Box: 280 kg (625 lbs)
Power Supply 380 VAC Three-Phase 50-60 Hz ** 6 KVA
(average consumption 1.5 KW)		 12 KVA
(average consumption 4.5 KW)		 15 KVA
(average consumption 5.5 KW)
Noise Level <75 dB <75 dB on a typical installation <75 dB on a typical installation
Compressed Air Optional, at least 3 bar Minimum 6 bar Minimum 6 bar

 

CASE STUDIES

READ ALL
Case Studies
tillges successheader

11 June, 2025

Scaling O&P While Honoring Craft: Automation with Integrity—How ORTIS™ Helped Tillges Protect What Matters Most
The Bottleneck Before the Breakthrough Tillges Orthotics & Prosthetics and Tillges Technologies were outgrowing its traditional fabrication process. The team was working nights and weekends just to meet demand—manual labor couldn’t keep pace, and a skilled workforce was increasingly hard to find. Growth was exciting—but it was stretching their people too thin. A Smart Shift to Scalable Automation They needed automation, but not at the cost of control, quality, or team culture. ORTIS™ delivered. With intuitive ARPP software, 7-axis precision, and overnight autonomy, Tillges saw turnaround times plummet—from 2 hours to 30 minutes for rush work. ORTIS™ carved, cut, and drilled—freeing up the team to focus on higher-value design and patient-facing work. A Better Way to Work—and Live Today, ORTIS™ runs overnight, refines complex custom pieces, and helps the Tillges team deliver more without burning out. Production is up, stress is down, and employees are going home on time. “Most of us have young kids and families at home. I’m sure our spouses appreciate it, and our children appreciate it—that we’re not here till sunset.” Thomas Tillges, Operations Officer at Tillges Orthotics and Prosthetics
Case Studies
ortopediteknikk header

13 June, 2025

Scaling Without Compromise: How Ortopediteknikk Modernized Their Production with ORTIS™
A family-owned O&P leader in Norway, Ortopediteknikk needed to upgrade aging production tools—but not at the cost of control. They wanted to scale on their own terms, stay independent, and keep quality in-house. ORTIS™ delivered. What Changed with ORTIS™ Expanded Capabilities From prosthetics-only milling to full-shift AFO and KAFO production Faster Turnaround Same-day delivery is now possible across departments and for other clinics Full In-House Control Independence maintained and scaled across a growing digital workflow Backed by Real Partnership Every issue taken seriously. Every question answered fast. Every step built on trust   “It wasn’t a hard sell. They just asked the right questions—and listened.” Jan Olav Lohne, Quality Manager Ortopediteknikk   Why ORTIS™ was the Right Fit 7-Axis Flexibility Perfect for the complexity of orthotics and custom shapes Automated Feeding Line Runs overnight for true 24/7 production Dry Milling System Eliminates moisture-related defects and improves repeatability 3000+ Machine Hours Logged Still going strong—reliably, every day

OUR SOLUTIONS AT WORK

Automating production for the O&P markets.

GO TO MEDIA GALLERY

AWARD WINNING SOLUTIONS

CIOApplications Europe

Top 10 Robotic Solution Providers 2020

MECSPE

Robotic Innovation Prize 2018

ABB 15th Partner Meeting

Most Innovative Robotic Solution Award

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